Weld Overlay Cladding Flange manufacturer in India

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Weld Overlay Flange and Cladding Elbow supplier in Mumbai

What is weld overlay cladding?
Weld overlay cladding is the process whereby one or more metals are joined together with the help of a welding process. The other metal is welded to the surface of the base metal as a layer. The process is performed in order to improve the features of the material by adding a layer of corrosion resistance or hardfacing to it. These surfaces are highly customizable as it involves the process of layering and alloying different types of materials together.
There are various methods using which weld overlay cladding can be performed. Each of them comes with an unique application and has their individual uses. Deciding on the method that is to be employed depends on various factors like welding position, type of alloy, dissolution rate, and access, along with the overall budget. The primary methods used for performing weld overlay cladding would include:

  • Shielded metal arc welding
  • Metal inert gas welding
  • CO2 welding
  • Plasma Transferred Arc welding
  • Submerged arc welding

The shielded metal arc welding is the most common technique among all and it is used with ferrous materials and weld material is rods.
Weld overlay cladding can be used for all types of pipes and piping components. Even though the materials have some corrosion resisting capabilities, in a few cases the amount of wastage can still be higher. The Weld overlay cladding offers the required surface protection along with maintaining the strength of the internal components so that they can adhere to standards and codes.

What is the difference between weld overlay and cladding?
The difference between weld overlay and cladding is that weld overlay refers to the welding process whereas cladding refers to the application of a different or tougher material compared to the surface or the base material. The weld overlay process helps to join the metals together whereas the cladding process adds a protective layer to the surface or base metal.

What is dilution and its effect in weld overlay or cladding?
Dilution is basically a compositional change of the weld metal which is caused due to the mixing of base metal or the weld metal which was deposited previously. The effect of dilution on the weld metal and its dimensions like depth, width, and height is that it increases with the feed rate. However, the bead contact angle decreases first and then it increases. Also, the welding speed shows an opposite effect except that of dilution.

What is the difference between lining and cladding?
The basic difference between lining and cladding is that lining is a generic term which is used for different types of materials, whereas cladding specifically refers to the corrosion resisting layer, which is metallic in nature and also well-bonded to the surface.

Is weld overlay cladding the same as welding?
Weld overlay is the welding process but cladding refers to the application of a different or tougher material compared to the surface or the base material. Thus weld overlay cladding is not the same as welding.

Weld Overlay Cladding Flange manufacturer in India

Weld Overlay Cladding Flange manufacturer in India

Looking for Cladding Flange manufacturers in India? Specialized in Overlay Flange, check Weld Overlay Flange Types and Price List


Weld Overlay Cladding Flange Size 1/2 - 100 inch
Weld Overlay Cladding Flange Production Type By Manufacturer Slip-on welding flange / welding neck flange / socket welding flange / threaded flange / lap joint flange / blind flange
Weld Overlay Flange Surface Anti-rust Oil
Clad Flange Weight 1 to 10 kgs
Overlay Flange ressure Class150/ 300/ 600/ 900/ 1500/ 2500
Applications Petroleum, chemical, power, gas, metallurgy, shipbuilding, construction,water etc

Are you looking for Weld Overlay Flange wholesalers, exporters, dealers, supplier, distributor, importer, stockholders, stockists and Manufacturer in Mumbai

Weld overlay cladding is a procedure in which one or more metals are bonded together as a layer by welding to the surface of a base metal. This is typically done to improve the material by adding a corrosion-resistant or hardfacing layer. Surfaces formed in this manner can even be extensively personalised by layering and alloying various materials together.

Flange Cladding Weld Overlay

Flange Cladding Weld Overlay

Cladding Elbow

Cladding Elbow

Weld Overlay Cladding Flange

Weld Overlay Cladding Flange

Weld Overlay Elbow

Weld Overlay Elbow

Weld Overlay Cladding

Weld Overlay Cladding

Weld Overlay Flange Face

Weld Overlay Flange Face

Overlay Flange

Overlay Flange

Flange Overlay

Flange Overlay

Cladding Flange

Cladding Flange

Weld Overlay Flange

Weld Overlay Flange

Cladding Pipe Bend

Cladding Pipe Bend

Cladding Pipe Fittings

Cladding Pipe Fittings

Looking for Weld Overlay Cladding Jobs? Manufacturer of Weld Overlay Flange for Weld Neck/ Blind/ Slip On in various metals including Carbon Steel, Alloy, Stainless, Nickel Alloy, Inconel 625, Monel 400, Hastelloy C276, Titanium, MS and GI

Weld Overlay Cladding Flange Price Per Piece in India Weld Overlay Flange Price in INR Cladding Flange Price in UAE Dirham Overlay Flange Price in USD
WN SWIVEL 1500 8RTJ 12.7 WT A694 F60+CLAD 6625CARBON STEEL FLANGES Per Piece 176,442 UAE Dirham 8722.28 $2374.73
WN 1500 8RTJ12.7 A694 GR.F60+CLAD 6625 NACE Per Piece 115,776 UAE Dirham 5723.30 $1558.24
RM - FLANGE PLATE , 2.6 X 194, GM2052 - CLADDING ALUMINIUM COILED SHEET Per Kg 213 UAE Dirham 10.53 $2.87

Petromet Flanges is one of the leading Weld Overlay Cladding Flange manufacturer in India. Contact us to get latest Price List of Cladding Elbow. Our Flange Cladding Weld Overlay are tested to international standards and specifications.

overlay cladding flanges

A weld overlay cladding flange, also known as a cladding flange, is a flange used in the weld overlay cladding technology process to construct the corrosion resistant alloy (CRA) layer. Weld overlay, as opposed to conventional welding, which joins two pieces of material together, applies a corrosive resistant or hard facing layer onto the parent material.

  • C02 Welding
  • Submerged Arc Welding
  • Shielded Metal Arc Welding
  • Tungsten Inert Gas (TIG) Welding
  • Metal Inert Gas (MIG) Welding
  • Plasma Transferred Arc (PTA) Welding
  • Weld overlay is a welding technique. It is a procedure in which wear-resistant materials are applied to the parent component.
  • Often, the material will have the same qualities as the parent surface.
  • The ultimate purpose of weld overlay is to improve the characteristics of the base metal.
  • Cladding is a procedure in which a new, tougher material is applied over the underlying metal or surface.
  • The primary function of cladding is to protect the base metal.

A leading Weld Overlay Cladding company in India, manufacturer of Cladding Flange, Pipe Bend and Elbow in Mumbai according to ASTM A105/A105N, A350 LF2, A694 F42, A182 F304/304L, F316/316L, API 45K, 60K, AISI 4130 alloys
Max diameter 1.000 mm and weight up to 1 ton.
Thickness between 3 and 8 mm
Processes Gas Tungsten Arc Welding (GTAW)
Gas Metal Arc Welding (GMAW)
  • Process of Bending: Hot Induction Bending and Cold Bending
  • Wall Thickness of Clad Bends: STD~75mm
  • Bend Radius: 3D~ 10D or on customer’s request
  • Diameter of Clad Bends: 4”~ 20”
  • Clad Material: Stainless Steel, Nickel Alloys, Titanium & Copper Alloy
  • Bend Angles: For Cold Bending 1°~ 180° / For Hot Induction : 1° – 100°

Clad Bends

Base Materials

  • ASTM A105/A105N, ASTM A350 LF2 CL2, LF6 CL2
  • ASTM A182 F304/304L, F316/316L
  • ASTM A694 F42, F52, F60, F65, F70
  • AISI 4130 (M), 4140, 4340, 8630(M)
  • API 45K, 60K, 75K

Clad Material

  • Stainless Steel
  • Nickel Alloys
  • Titanium
  • Copper Alloy

They are the machines or pieces of equipment used for welding overlay.

For Example

  • Plasma Hardfacing Machinery
  • Flux-Cored Arc Welding (FCAW) Machines
  • Laser Cladding Equipment
  • Gas Metal Arc Welding (GMAW) Machines

Weld Overlay Cladding Process helps to improve the properties of the surface, contact Petromet Flanges for all types of Weld Overlay Cladding Jobs
  • Radiographic testing
  • Dye penetration inspection
  • Chemical composition test of materials
  • Ultrasonic testing
  • Magnetic particle testing
  • Appearance testing
  • Attempting to improve a machine's portion or component
  • Looking to make a wear or abrasion resistant part
  • When it comes to making a corrosion-resistant part
  • Oil Industry
  • Gas Industry
  • Manufacturing Industry
  • Mining
  • Paper & Pulp
  • Marine Applications
  • Cost Savings
  • Longer Life of Materials and Equipment
  • Enhancing and improving physical and chemical resistance
  • Less Maintenance Requirement
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